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One meter high accuracy length measuring machine
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One meter high accuracy length measuring machine

This length measuring machine is mainly used to calibrate grade 4 and grade 5 gauge blocks, smooth plug gauges, smooth ring gauges, plug thread gauges, thread ring gauges, master bars of outside micrometers, internal micrometers and self made length bars and various dial gauges, also used to calibrate snap gauges, inside dimension measurement of through holes and blind holes, mid diameter of outside thread etc. This machine is widely used in manufacturing industry, R&D lab and unit, national measuring & metrology departments and labs at all levels.

Quantity:
  • JDS1000-HA
  • Sinpo

Technical Parameter of JDS1000-HA
 
1.Name:One Meter High Accuracy Universal Length Measuring Machine
2.Model: JDS1000-HA
3.Characteristics:
3.1 Adopts imported high accuracy reflection grating scale system from Germany, length value measured can be showed on computer to realize on time grating reading display.
3.2 Temperature errors can be compensated on time, equipped with temperature sensors, software can realize real time temperature error compensation automatically.
3.3 High quality granite base, with strong stiffness and stability without deformation.
3.4 Equipped with complete accessories to satisfy various measurement applications and difference measurement requirements.
3.5 Square main measuring axis is designed to guarantee stability during movement when measurement was made.
3.6 Data collection function: Collect coordinate points of workpiece and carry out corresponding processing.
3.7 Measurement function:Absolute measurement on outside dimension and inside dimension, inner dimension, screw measurement.
3.8 Automatic temperature compensation, with machine temperature and workpiece temperature real-time display.
3.9 Reminder function:Measurement procedure will be showed on time.
3.10 Special chart display window for inflection point in software interface, easy to operate.
3.11 Measured data can be export to AutoCAD, Word etc or go directly to print test report.
4,Machine Application
 This length measuring machine is mainly used to calibrate grade 4 and grade 5 gauge blocks, smooth plug gauges, smooth ring gauges, plug thread gauges, thread ring gauges, master bars of outside micrometers, internal micrometers and self made length bars and various dial gauges, also used to calibrate snap gauges, inside dimension measurement of through holes and blind holes, mid diameter of outside thread etc. This machine is widely used in manufacturing industry, R&D lab and unit, national measuring & metrology departments and labs at all levels. 
 
5,Specification Parameter:
5.1 Measuring range (mm):Outside dimension 0~1000
Inside dimension 30~920              
5.2 Length measuring system:High accuracy grating scale measuring system from Germany
5.3 Length measuring system resolution
:0.05μm
5.4.Accuracy

Accuracy(0.2+L/1000)μm for outside dimension
±(0.5+L/1000)μm for inside dimension 
(L is the measuring length in mm)
5.5 Variability of the instrument display value:
2σ≤0.2μm for outside dimension
2σ≤0.5μm for inside dimension
5.6 Measuring force(N):0.5-2N with adjusting switches
5.7 Universal worktable (mm):
Vertical travel:0-70
Transverse travel:0-40
Rotation:>±3°
Tilting range:>±3°
Max upload:30kg
5.8 Max outside screw thread:M100
   Max inside screw thread:M100   Min inside screw thread:M32
5.9 Abbe measuring movement range8
5.10 Fitting size for the measuring cap's internal diameter6H7
5.11 Fitting outer diameter size between measuring rod and inside diameter of measuring cap:Φ6g6
5.12 Maximum holding diameter of center cradle (mm):
If length is between 0~170:   Φ100
If length is between 170~210:   Φ90
5.13 Maximum length of gauge block that allowed by supporting bracket:1000mm
5.14 Maximum length of length bar that allowed by supporting bracket
::1000mm
5.15 Maximum length of gauge block grinding coincide:1000mm
5.16 Overall size of instrument(mm)
:1780×380×480
5.17 Working environment temperature requirement :Room temperature(20±0.4)ºC;temperature fluctuation can not exceed 0.3ºC per hour.
Calibration environment temperature requirement :Room temperature(20±0.2)ºC;temperature fluctuation can not exceed 0.2ºC per hour.
Minimum temperature balance time of tested unit in room: 48 hours
Max temperature difference between tested unit and testing machine & relative tools: 0.3ºC
Power Supply:(220±22)V,without inference, well connected to ground.
 
 
 
 
 
 
 
 
 
 
 
 
                         Machine Configuration

No.NameUnitQtyRemark
1Main body of Universal Metroscope


BasePC1
b. Abbe HeaderPC1Including one fixed long measuring head
c. WorktablePC1
d. TailstockPC1
e. Tail pipePC1
2Internal measuring device


a. Large measuring yokesPair1
b. φ50 standard ring gaugePC1
c. Gauge block grinding coincide cradleSet1Including 2pc conformal  blocks
3External thread Pitch diameter measuring device


a. Three-pin bracketPair1
b. Center cradleSet1
4Measuring CapPC2
a.φ2 small plane measuring cap
3
b.φ8 plane measuring capPC3
c.φ14 big plane measuring capPC2
d.1.5×8wide cutter edge shape measuring capPC3
e.SR20 spherical measuring capPC4
5Clamp


a. Long screw clampPair2
b. Short screw clampPair2
c. Elastic tall clampPair2
d. Elastic short clampPair2
6Gauge block, length bar bracket group


a. V shape bracketSet2
b. Gauge block bracketSet3One set for 250,500,1000 respectively
c. Gantry BracketPc2
7Digital temperature measuring deviceSet1Including 3 sensors
8V Shape IronPC1
9Electrical Equipment


a. ComputerPC1
b. PrinterPC1
e. Software discPC1
10Instrument DeskPC1
11Technical documents


a. Operation Manual of productCopy1
b. Certificate of productCopy1
c. Packing ListCopy1
d. Operation Manual for softwareCopy1

 
7. Calibration Measurement Software Presentation
7.1 Error correction
Abbe error compensation function: Correct machine structure and grating scale reading errors.
Real time temperature correction function: Software will collect on time temperature values from three digital temperature inspecting sensors for machine ,, standard gauge and tested workpiece respectively and will carry out on time temperature errors correction on the base of workpiece material coefficient of expansion and comprehensive temperature analysis.
7.2 Workpiece measurement
Outside dimension measurement:Suitable for gauge block, smooth plug gauge, thread plug gauge, dial gauge etc.
Inside dimension measurement:Suitable for smooth right gauge, thread plug ring gauge, caliper gauge, calibration rod, ruler etc.
7.3 Suitable for all kinds of gauge blocks as per National Standards of China(GB),ISO(International Standard),BS(British System),ANSI(America System),DIN(German System),JIS(Japanese System).Software has included up to 39  standard data bases for gauge block, ring gauge, plug gauge, caliper gauge, calibration rod, ruler, dial gauge etc. Can satisfy various verification regulations, standards, and make conclusion on test results as per different regulations and standards automatically.
7.4 Measurement data can be exported according to workpiece name, item number, inspector, workpiece source, equipment number, calibration date, valid date to report in word, Excel or customer design format.  
7.5 Chinese and English Interface switching available, easy to operate. 


 Guiyang Xintian OETECH Co., Ltd

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